Production Metal Stamping- High-Speed Stamping: Using state-of-the-art Bruderer presses, we create many different products, including “Sems” washers, shims, spacers and automotive washers in all diameters. Our presses have the capability of running at 1200 strokes per minute and can produce millions of finished parts per day with the help of automated tumbling and packaging lines. This exceptionally fast rate of production makes us unique in the U.S., as few other companies can achieve high volume so quickly.
Production Metal Stamping- Short-Run Stamping: Our short-run stamping operation uses Minster presses and Perkins presses to produce low- to mid-volume production requirements. Clients of our short-run stamping operation are in the medical fields, consumer goods and defense. Some of the medical devices used in today’s operating rooms, and military vehicles on our frontlines, are built with products produced at Crystal Engineering.
Wire EDM: At Crystal Engineering, we use Wire EDM technology to create medical devices, stamping dies, form tools, gears, shims, extrusion dies, fixtures, keyways, etc. Crystal Engineering specializes in production Wire EDM, but routinely provides single parts to our customers. We also have equipment with EDM hole-popping capabilities. We use top-of-the-line machinery, including Charmilles, Sodick and Brother equipment. Our Wire EDM operation serves clients in the aerospace, medical and defense industries.
CNC Machining: Our CNC machining operation allows us to do prototype and production work with both milling and turning capabilities for any industry. Using Haas, Lathe Mazak and Okuma machinery, we currently work with clients in the consumer products, aerospace, medical and defense fields.
R&D and Prototype Development: We have developed a comprehensive process to support our clients’ design and manufacturing needs. Our engineers are Solidworks-certified designers who use 3-D CAD software such as Mastercam and Solidworks to begin a wide-range of projects. We also have in-house tool and die design, which allows us to build custom parts to fit your specific job.
In-House Quality Inspection: Our dedication to delivering precise and accurate products begins from the moment the project begins and continues through an extremely thorough inspection in our quality inspection department. Having team members from every aspect of the project working alongside inspection staff ensures a consistent job from start to finish. This allows for higher accuracy and faster turnaround times than other companies who outsource inspections. Crystal Engineering is certified to ISO 9001:2008 Aerospace 9100C and is TS16949 and ITAR compliant.